China factory Transmission A Series Duplex Short Pitch Roller Chain

Product Description

CHINAMFG rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.

All components are heat treated to achieve maximum strength.

Pre-loaded during the manufacturing process to minimize initial elongation.

Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.

ISO
NO.
ANSI
NO.
PITCH BUSH
WIDTH
ROLLER
DIA
PIN PLATE TRANS
PITCH
MIN.
STRENGTH
 AVG.
STRENGTH
WEIGHT
d L1 L2 H t/T
mm mm mm mm mm mm mm mm mm kgf kgf kg/m
*04C-2 *25-2 6.350 3.18 3.30 2.31 7.10 7.90 5.90 0.75 6.40 7.00 8.60 0.28
*06C-2 *36-2 9.525 4.77 5.08 3.58 11.10 12.30 9.00 1.27 10.13 15.80 20.00 0.69
08A-2 40-2 12.700 7.85 7.77 3.96 15.50 16.70 12.00 1.52 14.38 27.60 34.50 1.30
571A-2 50-2 15.875 9.40 10.16 5.08 19.30 20.70 15.00 2.00 18.11 43.60 59.50 2.08
012A-2 60-2 19.050 12.57 11.91 5.94 24.05 25.95 18.00 2.40 22.78 62.30 80.60 3.09
016A-2 80-2 25.400 15.75 15.88 7.92 30.75 33.15 23.50 3.20 29.29 111.20 134.80 5.29
571A-2 100-2 31.750 18.90 19.05 9.52 37.70 41.10 30.00 4.00 35.76 173.50 224.30 8.01
571A-2 120-2 38.100 25.22 22.23 11.10 47.75 51.05 35.80 4.90 45.44 249.10 326.40 11.84
571A-2 140-2 44.450 25.22 25.40 12.70 51.35 55.35 41.50 5.60 48.87 338.10 409.00 14.89
032A-2 160-2 50.800 31.55 28.58 14.27 61.35 65.05 48.00 6.40 58.55 444.80 556.80 20.26
036A-2 180-2 57.150 35.48 35.71 17.46 69.25 73.65 54.00 7.20 65.84 560.50 652.80 27.62
040A-2 200-2 63.500 37.85 39.68 19.84 75.35 79.65 59.60 8.00 71.55 693.90 921.60 33.64
048A-2 240-2 76.200 47.35 47.63 23.81 96.30 96.30 72.10 72.39 87.83 1000.80 1190.40 48.31

Usage: Transmission Chain, Conveyor Chain, Roller Chains
Material: Alloy/Carbon Steel
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: 1/4"*3"
Structure: Roller Chain
Samples:
US$ 10/Meter
1 Meter(Min.Order)

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Customization:
Available

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duplex chain

What are the limitations of using duplex chains in certain applications?

While duplex chains offer many advantages, there are certain limitations to consider when using them in certain applications. Here are some key limitations:

  • Space Constraints: Duplex chains have a wider profile compared to other chain types, which can be a limitation in applications with limited space. It’s important to ensure that there is sufficient space to accommodate the duplex chain and its associated components.
  • Complex Installation: Installing and properly tensioning duplex chains can be more complex compared to simpler chain designs. It may require specific tools and expertise to ensure proper installation and tensioning, which can increase the overall installation time and complexity.
  • Higher Weight: Due to their design and construction, duplex chains can be heavier compared to other chain types. This additional weight may not be suitable for applications where weight reduction is a critical factor.
  • Increased Friction: Duplex chains can generate higher friction compared to some other chain types. This can lead to increased power loss and reduced overall efficiency in certain applications.
  • Maintenance Requirements: Duplex chains require regular maintenance, including lubrication and periodic inspection, to ensure optimal performance and longevity. Neglecting proper maintenance can lead to increased wear and reduced service life.
  • Cost: Duplex chains can be more expensive compared to standard chains or other power transmission options. The cost of purchasing and maintaining duplex chains should be considered in relation to the specific application requirements and budget.

It’s important to carefully evaluate the specific needs and constraints of the application when considering the use of duplex chains. Alternative chain types or power transmission solutions may be more suitable in certain situations. Consulting with experts or chain manufacturers can provide valuable guidance in selecting the most appropriate chain type for a given application.

duplex chain

Are there any special considerations for installing duplex chains?

Installing duplex chains requires careful attention to ensure proper operation and maximize chain life. Here are some special considerations to keep in mind:

  • Sprocket alignment: It is crucial to align the sprockets accurately during installation. Proper alignment involves ensuring that the sprockets are parallel to each other and have the correct center-to-center distance. This helps to maintain smooth engagement between the chain and sprockets, minimizing wear and extending the chain’s lifespan.
  • Tensioning: Duplex chains require proper tensioning to ensure optimal performance. The chain should have the correct amount of tension, neither too loose nor too tight. Insufficient tension can result in chain slippage, while excessive tension can lead to increased wear and stress on the chain components. Follow the manufacturer’s guidelines or consult a professional to determine the appropriate tension for your specific application.
  • Lubrication: Adequate lubrication is essential for the smooth operation and longevity of duplex chains. During installation, make sure to apply the recommended lubricant to all the chain components. Regularly inspect and lubricate the chain as per the manufacturer’s recommendations or based on the operating conditions of your application.
  • Proper handling: Handle duplex chains with care during installation to avoid any damage or deformation. Avoid subjecting the chain to excessive force or bending, as this can impact its performance and durability.
  • Regular inspection: After installation, it is important to regularly inspect the duplex chain and its components for signs of wear, damage, or misalignment. Address any issues promptly to prevent further damage and ensure the chain operates optimally.

By considering these special installation considerations, you can enhance the performance, reliability, and lifespan of the duplex chain in your power transmission system.

duplex chain

Can duplex chains be used in high-load or heavy-duty applications?

Yes, duplex chains are well-suited for high-load and heavy-duty applications due to their robust construction and increased load-bearing capacity. Here are some reasons why duplex chains are commonly used in such applications:

  • Higher load capacity: Duplex chains consist of two parallel rows of links, which distribute the load across a larger area compared to single-strand chains. This design allows duplex chains to handle higher loads and provide increased strength and durability.
  • Improved resistance to wear: The use of two rows of links in a duplex chain helps distribute the wear evenly. This reduces the stress on individual links and increases the chain’s resistance to wear, ensuring reliable performance even under heavy loads.
  • Enhanced fatigue strength: Duplex chains are designed to withstand repetitive loading and cyclic stress. The dual-row configuration improves the chain’s fatigue strength, making it suitable for applications with high-load and continuous operation.
  • Greater stability and reliability: The parallel arrangement of links in a duplex chain provides better stability and reduces the risk of chain derailment or jumping off the sprockets. This ensures smooth and reliable power transmission, even in heavy-duty applications with varying loads.
  • Suitability for harsh environments: Duplex chains are available in a variety of materials, including corrosion-resistant options. This makes them suitable for use in demanding environments with high loads and exposure to harsh conditions such as dust, dirt, moisture, or chemicals.
  • Compatibility with large sprockets: Duplex chains are commonly used with larger sprockets, which further enhances their load-bearing capacity and efficiency in heavy-duty applications.

Overall, duplex chains are specifically designed to handle high-load and heavy-duty applications. Their construction, load distribution, and resistance to wear and fatigue make them a reliable choice for industries such as mining, construction, material handling, and agriculture, where substantial loads and continuous operation are common.

China factory Transmission A Series Duplex Short Pitch Roller Chain  China factory Transmission A Series Duplex Short Pitch Roller Chain
editor by CX 2023-10-20