China Hot selling ANSI BS Simplex Duplex Triplex Conveyor Roller Chain (16A-1 16A-2 16A-3 12A-1 12A-2 12A-3)

Product Description

Item Standard Transmission Roller Chains Model Series A, Series B, Heavy Duty
Row Simplex/Duplex/Triplex Application Machinery Parts
Surface Teatment Self-color/Sand-blasted/Shot-peening Brand OEM
Package Poly bag, then box, finally poly-wooden case Port Any sea port or airport in China
A Series 03C,04C-1,06C-1,085-1,08A-1,10A-1,12A-1,16A-1,20A-1,24A-1,28A-1,32A-1,36A-1,40A-1,48A-1. 15,25-1,35-1,41-1,40-1,50-1,60-1,80-1,100-1,120-1,140-1,160-1,180-1,200-1,240-1.
04C-2,06C-2,085-2,08A-2,10A-2,12A-2,16A-2,20A-2,24A-2,28A-2,32A-2,36A-2,40A-2,48A-2. 15,25-2,35-2,41-2,40-2,50-2,60-2,80-2,100-2,120-2,140-2,160-2,180-2,200-2,240-2.
04C-3,06C-3,085-3,08A-3,10A-3,12A-3,16A-3,20A-3,24A-3,28A-3,32A-3,36A-3,40A-3,48A-3. 15,25-3,35-3,41-3,40-3,50-3,60-3,80-3,100-3,120-3,140-3,160-3,180-3,200-3,240-3.
B Series 05B-1,06B-1,08B-1,10B-1,12B-1,16B-1,20B-1,24B-1,28B-1,32B-1,40B-1,48B-1,56B-1,64B-1,72B-1.
Heavy Duty Type 35H-1,40H-1,50H-1,60H-1,80H-1,100H-1,120H-1,140H-1,160H-1,180H-1,200H-1,240H-1.

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Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Surface Treatment: Polishing
Structure: Roller Chain
Material: Carbon Steel/Stainless Steel
Type: Short Pitch Chain
US$ 5/Several Links
1 Several Links(Min.Order)

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duplex chain

What are the maintenance intervals for duplex chains?

Maintenance intervals for duplex chains can vary depending on factors such as the operating conditions, load, and environmental factors. Here are some general guidelines to consider:

  • Lubrication: Regular lubrication is essential to reduce friction and wear in duplex chains. The lubrication interval will depend on the chain speed, operating temperature, and the type of lubricant used. It is recommended to follow the manufacturer’s guidelines for lubrication frequency and use a high-quality lubricant suitable for the application.
  • Tensioning: Proper chain tension is important for efficient power transmission and to prevent excessive wear. It is recommended to check and adjust the chain tension periodically. The frequency of tensioning will depend on the specific application and the chain’s elongation characteristics.
  • Inspection: Regular visual inspections of the duplex chain are necessary to identify any signs of wear, damage, or misalignment. Inspections should include checking for elongation, corrosion, loose pins, damaged rollers, and worn sprocket teeth. The frequency of inspections will depend on the operating conditions and the criticality of the equipment.
  • Cleaning: In environments where contaminants such as dirt, dust, or debris are present, regular cleaning of the duplex chain may be required. This helps to maintain proper functioning and prevent accelerated wear.
  • Replacement: Duplex chains should be replaced when they have reached their wear limits or when significant damage or elongation is detected. It is important to monitor the chain’s condition and replace it promptly to prevent unexpected failures and equipment downtime.

It is recommended to consult the manufacturer’s documentation or seek guidance from chain experts to determine the specific maintenance intervals for duplex chains based on the application requirements and operating conditions. They can provide more detailed information and specific recommendations for your particular application.

duplex chain

Are there any special considerations for installing duplex chains?

Installing duplex chains requires careful attention to ensure proper operation and maximize chain life. Here are some special considerations to keep in mind:

  • Sprocket alignment: It is crucial to align the sprockets accurately during installation. Proper alignment involves ensuring that the sprockets are parallel to each other and have the correct center-to-center distance. This helps to maintain smooth engagement between the chain and sprockets, minimizing wear and extending the chain’s lifespan.
  • Tensioning: Duplex chains require proper tensioning to ensure optimal performance. The chain should have the correct amount of tension, neither too loose nor too tight. Insufficient tension can result in chain slippage, while excessive tension can lead to increased wear and stress on the chain components. Follow the manufacturer’s guidelines or consult a professional to determine the appropriate tension for your specific application.
  • Lubrication: Adequate lubrication is essential for the smooth operation and longevity of duplex chains. During installation, make sure to apply the recommended lubricant to all the chain components. Regularly inspect and lubricate the chain as per the manufacturer’s recommendations or based on the operating conditions of your application.
  • Proper handling: Handle duplex chains with care during installation to avoid any damage or deformation. Avoid subjecting the chain to excessive force or bending, as this can impact its performance and durability.
  • Regular inspection: After installation, it is important to regularly inspect the duplex chain and its components for signs of wear, damage, or misalignment. Address any issues promptly to prevent further damage and ensure the chain operates optimally.

By considering these special installation considerations, you can enhance the performance, reliability, and lifespan of the duplex chain in your power transmission system.

duplex chain

What are the signs of duplex chain wear and when should it be replaced?

Identifying the signs of duplex chain wear is crucial for maintaining optimal performance and preventing unexpected failures. Here are some common indicators of duplex chain wear:

  • Chain elongation: One of the primary signs of chain wear is elongation, which occurs due to the stretching of the chain’s components over time. To check for elongation, you can measure the distance between a specific number of chain links and compare it to the original pitch length. If the measurement exceeds the recommended elongation limit, it indicates significant wear.
  • Increased noise and vibration: As a duplex chain wears, it can produce increased noise and vibration during operation. This can be attributed to the irregular engagement of the chain with the sprockets, resulting in a noisy and unstable transmission.
  • Visible signs of wear: Inspecting the chain visually can reveal visible signs of wear, such as worn-out or deformed rollers, elongated pin holes, or signs of corrosion or rust. These visible indications suggest that the chain has reached an advanced stage of wear.
  • Poor tension and alignment: A worn duplex chain may exhibit poor tension, causing slack or excessive tightness. Additionally, it may fail to align properly with the sprockets, leading to misalignment and increased wear on the chain and sprocket teeth.
  • Frequent chain failures: If a duplex chain starts experiencing frequent failures, such as breaking or jumping off the sprockets, it is a clear sign of excessive wear and the need for replacement.

As for the replacement of a worn duplex chain, it is generally recommended to replace the chain once it has reached its maximum allowable elongation limit or when any significant signs of wear or damage are present. Following the manufacturer’s guidelines regarding maintenance intervals and wear limits is essential in determining the appropriate time for replacement.

Regular inspections, routine maintenance, and proactive replacement of worn duplex chains are essential practices to ensure the safe and reliable operation of the chain drive system.

China Hot selling ANSI BS Simplex Duplex Triplex Conveyor Roller Chain (16A-1 16A-2 16A-3 12A-1 12A-2 12A-3)  China Hot selling ANSI BS Simplex Duplex Triplex Conveyor Roller Chain (16A-1 16A-2 16A-3 12A-1 12A-2 12A-3)
editor by CX 2024-04-03