Tag Archives: transmission chains

China Good quality 41HF1/40HF3/08BHF8/10BH/10BHF1 Short Pitch Transmission Precision Roller Chains B Series Duplex Chain

Product Description

Product Description

41HF1/40HF3/08BHF8/10BH/10BHF1 Short Pitch Transmission Precision Roller Chains B Series Duplex Chain
 

We have many OEM chain factory customer from Europe and our stainless steel chains quality is similar to the A quality in the world

 

We are professional supplier of chains

 

1.Bicycle chains: 408,410,415

2.Motorcycle chains: 04C, 25H, 06C, T3, 270H,415H, 420, 420L, 425, 428, 428H, 520,
525, 530 
3.ASA roller chains: 35, 40, 41, 50, 60, 60H, 80, 80H, 100, 120, 140, 160, 200, 240
(Catalog) 
4.Chain (British standard): 05-B, 06-B, 08-B, 10-B, 12-B, 16-B, 20-B, 24-B, 28-B,
32-B, 40-B (Catalog) 
5.Large pitch chain: 100, 100H, 120, 120H, 140, 140H, 160, 160H, 180, 200, 240

6.Extend-pitch precision roller chain: 208A, 208B, 210A, 210B, 212A, 212B, 216A,
216B, 220A,220B,224A,224B,228B,232B 
7.Roller chains for beer buntline conveyor: CK-70S,CK-100S,CK-100SA,CK-100SC,CK-133XA,
CK-140X, CK-140XA,CK-150X,CK-150S,CK-154X,CK-155X,CK-155XA,CK-160X,CK-160XA,CK-160XB,CK-160XC,CK-165X,CK-165XA, CK-169, CK-180X,CK-180XA,CK-200S,CW-102,CW-127
8.Implement roller chain for conveyors: 81X, 81XH,81XHH,CA550,CA555,CA620

9.Multi strand sizes available; up to 5 strand, for select size standard attachment available 
10.Chains from 04b~16b are with spring clip, other are riveted; cottered design
is available for size 80 to 240

11.Stainless steel chain and nickel plated chains is available; special design also available
(i.e., oven conveyor) and we can produce as per material your requests, usually stainless steel chains material is SS304, if you need SS316 or SS316L etc. it is available too

 

Main Products

Company Information

HangZhou CHINAMFG Industry Co., Ltd. is a specialized supplier of a full range of chains, sprockets, gears, gear racks, v belt pulley, timing pulley, V-belts, couplings, machined parts and so on.

Due to our CHINAMFG in offering best service to our clients, understanding of your needs and overriding sense of responsibility toward filling ordering requirements, we have obtained the trust of buyers worldwide. Having accumulated precious experience in cooperating with foreign customers, our products are selling well in the American, European, South American and Asian markets.Our products are manufactured by modern computerized machinery and equipment. Meanwhile, our products are manufactured according to high quality standards, and complying with the international advanced standard criteria.

With many years’ experience in this line, we will be trusted by our advantages in competitive price, one-time delivery, prompt response, on-hand engineering support and good after-sales services.

Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers’ special requirements. Quality and credit are the bases that make a corporation alive. We will provide best services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.

 

Packaging & Shipping

Exhibition

 

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Application: Conveyer Equipment, Motorcycle, Agricultural Machinery
Structure: Roller Chain
Material: Stainless Steel
Type: Cranked Link Chain
Pitch: 6.35mm~76.2mm
Certificate: DIN
Customization:
Available

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Customized Request

duplex chain

What are the maintenance intervals for duplex chains?

Maintenance intervals for duplex chains can vary depending on factors such as the operating conditions, load, and environmental factors. Here are some general guidelines to consider:

  • Lubrication: Regular lubrication is essential to reduce friction and wear in duplex chains. The lubrication interval will depend on the chain speed, operating temperature, and the type of lubricant used. It is recommended to follow the manufacturer’s guidelines for lubrication frequency and use a high-quality lubricant suitable for the application.
  • Tensioning: Proper chain tension is important for efficient power transmission and to prevent excessive wear. It is recommended to check and adjust the chain tension periodically. The frequency of tensioning will depend on the specific application and the chain’s elongation characteristics.
  • Inspection: Regular visual inspections of the duplex chain are necessary to identify any signs of wear, damage, or misalignment. Inspections should include checking for elongation, corrosion, loose pins, damaged rollers, and worn sprocket teeth. The frequency of inspections will depend on the operating conditions and the criticality of the equipment.
  • Cleaning: In environments where contaminants such as dirt, dust, or debris are present, regular cleaning of the duplex chain may be required. This helps to maintain proper functioning and prevent accelerated wear.
  • Replacement: Duplex chains should be replaced when they have reached their wear limits or when significant damage or elongation is detected. It is important to monitor the chain’s condition and replace it promptly to prevent unexpected failures and equipment downtime.

It is recommended to consult the manufacturer’s documentation or seek guidance from chain experts to determine the specific maintenance intervals for duplex chains based on the application requirements and operating conditions. They can provide more detailed information and specific recommendations for your particular application.

duplex chain

Can duplex chains be used in applications requiring bi-directional power transmission?

Yes, duplex chains can be used in applications requiring bi-directional power transmission. Duplex chains are designed to transmit power in both clockwise and counterclockwise directions, making them suitable for bidirectional motion.

The design of duplex chains allows for smooth engagement and disengagement with the sprockets in both directions, ensuring efficient power transmission. The teeth of the sprockets are designed to match the chain’s pitch and engage with the chain rollers, providing reliable power transfer in either direction.

When selecting a duplex chain for a bi-directional application, it is important to consider factors such as load capacity, speed, and environmental conditions. The chain should be appropriately sized and lubricated to ensure smooth operation and minimize wear.

Additionally, proper tensioning of the duplex chain is crucial to maintain optimal performance in bi-directional applications. Adequate tension helps prevent slippage and ensures the chain remains engaged with the sprockets, enabling efficient power transmission.

Overall, duplex chains are versatile and can effectively handle bi-directional power transmission in a wide range of applications. However, it is recommended to consult with chain manufacturers or industry experts to ensure the selected chain meets the specific requirements of the application.

duplex chain

Can duplex chains be used in high-load or heavy-duty applications?

Yes, duplex chains are well-suited for high-load and heavy-duty applications due to their robust construction and increased load-bearing capacity. Here are some reasons why duplex chains are commonly used in such applications:

  • Higher load capacity: Duplex chains consist of two parallel rows of links, which distribute the load across a larger area compared to single-strand chains. This design allows duplex chains to handle higher loads and provide increased strength and durability.
  • Improved resistance to wear: The use of two rows of links in a duplex chain helps distribute the wear evenly. This reduces the stress on individual links and increases the chain’s resistance to wear, ensuring reliable performance even under heavy loads.
  • Enhanced fatigue strength: Duplex chains are designed to withstand repetitive loading and cyclic stress. The dual-row configuration improves the chain’s fatigue strength, making it suitable for applications with high-load and continuous operation.
  • Greater stability and reliability: The parallel arrangement of links in a duplex chain provides better stability and reduces the risk of chain derailment or jumping off the sprockets. This ensures smooth and reliable power transmission, even in heavy-duty applications with varying loads.
  • Suitability for harsh environments: Duplex chains are available in a variety of materials, including corrosion-resistant options. This makes them suitable for use in demanding environments with high loads and exposure to harsh conditions such as dust, dirt, moisture, or chemicals.
  • Compatibility with large sprockets: Duplex chains are commonly used with larger sprockets, which further enhances their load-bearing capacity and efficiency in heavy-duty applications.

Overall, duplex chains are specifically designed to handle high-load and heavy-duty applications. Their construction, load distribution, and resistance to wear and fatigue make them a reliable choice for industries such as mining, construction, material handling, and agriculture, where substantial loads and continuous operation are common.

China Good quality 41HF1/40HF3/08BHF8/10BH/10BHF1 Short Pitch Transmission Precision Roller Chains B Series Duplex Chain  China Good quality 41HF1/40HF3/08BHF8/10BH/10BHF1 Short Pitch Transmission Precision Roller Chains B Series Duplex Chain
editor by CX 2024-04-13

China Standard Gearbox Belt Transmission Parts Engineering and Construction Machinery 50-2 a Series Short Pitch Precision Duplex Roller Chains and Bush Chains

Product Description

A Series Short Pitch Precision Duplex Roller Chains & Bush Chains

ISO/ANSI/ DIN
Chain No.
Chain No. Pitch

P
mm

Roller diameter

d1max
mm

Width between inner plates
b1min
mm
Pin diameter

d2max
mm

Pin length Inner plate depth
h2max
mm
Plate thickness

Tmax
mm

Transverse                     Pt 
mm
Tensile strength

Qmin
kN/lbf

Average tensile strength
Q0
kN
Weight per meter
q  
kg/m
Lmax
mm
Lcmax
mm
50-2 10A-2 15.875 10.16 9.40 5.08 38.9 40.4 15.09 2.03 18.11 44.40/10091 62.6 2.00

*Bush chain: d1 in the table indicates the external diameter of the bush

ROLLER CHAIN

Roller chain or bush roller chain is the type of chain drive most commonly used for transmission of mechanical power on many kinds of domestic, industrial and agricultural machinery, including conveyors, wire- and tube-drawing machines, printing presses, cars, motorcycles, and bicycles. It consists of a series of short cylindrical rollers held together by side links. It is driven by a toothed wheel called a sprocket. It is a simple, reliable, and efficient means of power transmission.

CONSTRUCTION OF THE CHAIN

Two different sizes of roller chain, showing construction.
There are 2 types of links alternating in the bush roller chain. The first type is inner links, having 2 inner plates held together by 2 sleeves or bushings CZPT which rotate 2 rollers. Inner links alternate with the second type, the outer links, consisting of 2 outer plates held together by pins passing through the bushings of the inner links. The “bushingless” roller chain is similar in operation though not in construction; instead of separate bushings or sleeves holding the inner plates together, the plate has a tube stamped into it protruding from the hole which serves the same purpose. This has the advantage of removing 1 step in assembly of the chain.

The roller chain design reduces friction compared to simpler designs, resulting in higher efficiency and less wear. The original power transmission chain varieties lacked rollers and bushings, with both the inner and outer plates held by pins which directly contacted the sprocket teeth; however this configuration exhibited extremely rapid wear of both the sprocket teeth, and the plates where they pivoted on the pins. This problem was partially solved by the development of bushed chains, with the pins holding the outer plates passing through bushings or sleeves connecting the inner plates. This distributed the wear over a greater area; however the teeth of the sprockets still wore more rapidly than is desirable, from the sliding friction against the bushings. The addition of rollers surrounding the bushing sleeves of the chain and provided rolling contact with the teeth of the sprockets resulting in excellent resistance to wear of both sprockets and chain as well. There is even very low friction, as long as the chain is sufficiently lubricated. Continuous, clean, lubrication of roller chains is of primary importance for efficient operation as well as correct tensioning.

LUBRICATION

Many driving chains (for example, in factory equipment, or driving a camshaft inside an internal combustion engine) operate in clean environments, and thus the wearing surfaces (that is, the pins and bushings) are safe from precipitation and airborne grit, many even in a sealed environment such as an oil bath. Some roller chains are designed to have o-rings built into the space between the outside link plate and the inside roller link plates. Chain manufacturers began to include this feature in 1971 after the application was invented by Joseph Montano while working for Whitney Chain of Hartford, Connecticut. O-rings were included as a way to improve lubrication to the links of power transmission chains, a service that is vitally important to extending their working life. These rubber fixtures form a barrier that holds factory applied lubricating grease inside the pin and bushing wear areas. Further, the rubber o-rings prevent dirt and other contaminants from entering inside the chain linkages, where such particles would otherwise cause significant wear.[citation needed]

There are also many chains that have to operate in dirty conditions, and for size or operational reasons cannot be sealed. Examples include chains on farm equipment, bicycles, and chain saws. These chains will necessarily have relatively high rates of wear, particularly when the operators are prepared to accept more friction, less efficiency, more noise and more frequent replacement as they neglect lubrication and adjustment.

Many oil-based lubricants attract dirt and other particles, eventually forming an CZPT paste that will compound wear on chains. This problem can be circumvented by use of a “dry” PTFE spray, which forms a solid film after application and repels both particles and moisture.

VARIANTS DESIGN

Layout of a roller chain: 1. Outer plate, 2. Inner plate, 3. Pin, 4. Bushing, 5. Roller
If the chain is not being used for a high wear application (for instance if it is just transmitting motion from a hand-operated lever to a control shaft on a machine, or a sliding door on an oven), then 1 of the simpler types of chain may still be used. Conversely, where extra strength but the smooth drive of a smaller pitch is required, the chain may be “siamesed”; instead of just 2 rows of plates on the outer sides of the chain, there may be 3 (“duplex”), 4 (“triplex”), or more rows of plates running parallel, with bushings and rollers between each adjacent pair, and the same number of rows of teeth running in parallel on the sprockets to match. Timing chains on automotive engines, for example, typically have multiple rows of plates called strands.

Roller chain is made in several sizes, the most common American National Standards Institute (ANSI) standards being 40, 50, 60, and 80. The first digit(s) indicate the pitch of the chain in eighths of an inch, with the last digit being 0 for standard chain, 1 for lightweight chain, and 5 for bushed chain with no rollers. Thus, a chain with half-inch pitch would be a #40 while a #160 sprocket would have teeth spaced 2 inches apart, etc. Metric pitches are expressed in sixteenths of an inch; thus a metric #8 chain (08B-1) would be equivalent to an ANSI #40. Most roller chain is made from plain carbon or alloy steel, but stainless steel is used in food processing machinery or other places where lubrication is a problem, and nylon or brass are occasionally seen for the same reason.

Roller chain is ordinarily hooked up using a master link (also known as a connecting link), which typically has 1 pin held by a horseshoe clip rather than friction fit, allowing it to be inserted or removed with simple tools. Chain with a removable link or pin is also known as cottered chain, which allows the length of the chain to be adjusted. Half links (also known as offsets) are available and are used to increase the length of the chain by a single roller. Riveted roller chain has the master link (also known as a connecting link) “riveted” or mashed on the ends. These pins are made to be durable and are not removable.

USE

An example of 2 ‘ghost’ sprockets tensioning a triplex roller chain system
Roller chains are used in low- to mid-speed drives at around 600 to 800 feet per minute; however, at higher speeds, around 2,000 to 3,000 feet per minute, V-belts are normally used due to wear and noise issues.
A bicycle chain is a form of roller chain. Bicycle chains may have a master link, or may require a chain tool for removal and installation. A similar but larger and thus stronger chain is used on most motorcycles although it is sometimes replaced by either a toothed belt or a shaft drive, which offer lower noise level and fewer maintenance requirements.
The great majority of automobile engines use roller chains to drive the camshaft(s). Very high performance engines often use gear drive, and starting in the early 1960s toothed belts were used by some manufacturers.
Chains are also used in forklifts using hydraulic rams as a pulley to raise and lower the carriage; however, these chains are not considered roller chains, but are classified as lift or leaf chains.
Chainsaw cutting chains superficially resemble roller chains but are more closely related to leaf chains. They are driven by projecting drive links which also serve to locate the chain CZPT the bar.

Sea Harrier FA.2 ZA195 front (cold) vector thrust nozzle – the nozzle is rotated by a chain drive from an air motor
A perhaps unusual use of a pair of motorcycle chains is in the Harrier Jump Jet, where a chain drive from an air motor is used to rotate the movable engine nozzles, allowing them to be pointed downwards for hovering flight, or to the rear for normal CZPT flight, a system known as Thrust vectoring.

WEAR

 

The effect of wear on a roller chain is to increase the pitch (spacing of the links), causing the chain to grow longer. Note that this is due to wear at the pivoting pins and bushes, not from actual stretching of the metal (as does happen to some flexible steel components such as the hand-brake cable of a motor vehicle).

With modern chains it is unusual for a chain (other than that of a bicycle) to wear until it breaks, since a worn chain leads to the rapid onset of wear on the teeth of the sprockets, with ultimate failure being the loss of all the teeth on the sprocket. The sprockets (in particular the smaller of the two) suffer a grinding motion that puts a characteristic hook shape into the driven face of the teeth. (This effect is made worse by a chain improperly tensioned, but is unavoidable no matter what care is taken). The worn teeth (and chain) no longer provides smooth transmission of power and this may become evident from the noise, the vibration or (in car engines using a timing chain) the variation in ignition timing seen with a timing light. Both sprockets and chain should be replaced in these cases, since a new chain on worn sprockets will not last long. However, in less severe cases it may be possible to save the larger of the 2 sprockets, since it is always the smaller 1 that suffers the most wear. Only in very light-weight applications such as a bicycle, or in extreme cases of improper tension, will the chain normally jump off the sprockets.

The lengthening due to wear of a chain is calculated by the following formula:

M = the length of a number of links measured

S = the number of links measured

P = Pitch

In industry, it is usual to monitor the movement of the chain tensioner (whether manual or automatic) or the exact length of a drive chain (one rule of thumb is to replace a roller chain which has elongated 3% on an adjustable drive or 1.5% on a fixed-center drive). A simpler method, particularly suitable for the cycle or motorcycle user, is to attempt to pull the chain away from the larger of the 2 sprockets, whilst ensuring the chain is taut. Any significant movement (e.g. making it possible to see through a gap) probably indicates a chain worn up to and beyond the limit. Sprocket damage will result if the problem is ignored. Sprocket wear cancels this effect, and may mask chain wear.

CHAIN STRENGTH

The most common measure of roller chain’s strength is tensile strength. Tensile strength represents how much load a chain can withstand under a one-time load before breaking. Just as important as tensile strength is a chain’s fatigue strength. The critical factors in a chain’s fatigue strength is the quality of steel used to manufacture the chain, the heat treatment of the chain components, the quality of the pitch hole fabrication of the linkplates, and the type of shot plus the intensity of shot peen coverage on the linkplates. Other factors can include the thickness of the linkplates and the design (contour) of the linkplates. The rule of thumb for roller chain operating on a continuous drive is for the chain load to not exceed a mere 1/6 or 1/9 of the chain’s tensile strength, depending on the type of master links used (press-fit vs. slip-fit)[citation needed]. Roller chains operating on a continuous drive beyond these thresholds can and typically do fail prematurely via linkplate fatigue failure.

The standard minimum ultimate strength of the ANSI 29.1 steel chain is 12,500 x (pitch, in inches)2. X-ring and O-Ring chains greatly decrease wear by means of internal lubricants, increasing chain life. The internal lubrication is inserted by means of a vacuum when riveting the chain together.

CHAIN STHangZhouRDS

Standards organizations (such as ANSI and ISO) maintain standards for design, dimensions, and interchangeability of transmission chains. For example, the following Table shows data from ANSI standard B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) developed by the American Society of Mechanical Engineers (ASME). See the references[8][9][10] for additional information.

ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25

ASME/ANSI B29.1-2011 Roller Chain Standard Sizes
Size Pitch Maximum Roller Diameter Minimum Ultimate Tensile Strength Measuring Load
25 0.250 in (6.35 mm) 0.130 in (3.30 mm) 780 lb (350 kg) 18 lb (8.2 kg)
35 0.375 in (9.53 mm) 0.200 in (5.08 mm) 1,760 lb (800 kg) 18 lb (8.2 kg)
41 0.500 in (12.70 mm) 0.306 in (7.77 mm) 1,500 lb (680 kg) 18 lb (8.2 kg)
40 0.500 in (12.70 mm) 0.312 in (7.92 mm) 3,125 lb (1,417 kg) 31 lb (14 kg)
50 0.625 in (15.88 mm) 0.400 in (10.16 mm) 4,880 lb (2,210 kg) 49 lb (22 kg)
60 0.750 in (19.05 mm) 0.469 in (11.91 mm) 7,030 lb (3,190 kg) 70 lb (32 kg)
80 1.000 in (25.40 mm) 0.625 in (15.88 mm) 12,500 lb (5,700 kg) 125 lb (57 kg)
100 1.250 in (31.75 mm) 0.750 in (19.05 mm) 19,531 lb (8,859 kg) 195 lb (88 kg)
120 1.500 in (38.10 mm) 0.875 in (22.23 mm) 28,125 lb (12,757 kg) 281 lb (127 kg)
140 1.750 in (44.45 mm) 1.000 in (25.40 mm) 38,280 lb (17,360 kg) 383 lb (174 kg)
160 2.000 in (50.80 mm) 1.125 in (28.58 mm) 50,000 lb (23,000 kg) 500 lb (230 kg)
180 2.250 in (57.15 mm) 1.460 in (37.08 mm) 63,280 lb (28,700 kg) 633 lb (287 kg)
200 2.500 in (63.50 mm) 1.562 in (39.67 mm) 78,175 lb (35,460 kg) 781 lb (354 kg)
240 3.000 in (76.20 mm) 1.875 in (47.63 mm) 112,500 lb (51,000 kg) 1,000 lb (450 kg

For mnemonic purposes, below is another presentation of key dimensions from the same standard, expressed in fractions of an inch (which was part of the thinking behind the choice of preferred numbers in the ANSI standard):

Pitch (inches) Pitch expressed
in eighths
ANSI standard
chain number
Width (inches)
14 28 25 18
38 38 35 316
12 48 41 14
12 48 40 516
58 58 50 38
34 68 60 12
1 88 80 58

Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An “H” following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
 A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, “10 speed chain”. Hub gear or single speed bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the maximum thickness of a sprocket that can be used with the chain.

Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.

Roller chains made using ISO standard are sometimes called as isochains.

 

WHY CHOOSE US 

1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CZPT Marketing Network
7. Efficient After-Sale Service System

 

The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.

We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CZPT range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.

 

Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car, Food and Beverage Industry, Motorcycle Parts
Surface Treatment: Polishing
Structure: Roller Chain
Material: Alloy
Type: Short Pitch Chain
Samples:
US$ 0/Meter
1 Meter(Min.Order)

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Customization:
Available

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Customized Request

duplex chain

How do duplex chains handle variable speed applications?

Duplex chains are capable of handling variable speed applications with proper design and maintenance considerations. Here are some key points to understand:

  • Sprocket Selection: In variable speed applications, it’s essential to select appropriate sprockets that can accommodate the desired speed range. Sprockets with varying numbers of teeth or adjustable centers can be used to achieve different speeds.
  • Tensioning: Proper tensioning of the duplex chain is crucial in variable speed applications. The chain should be tensioned to a level that allows for smooth operation and prevents excessive slack or tightness. The tension should be adjusted based on the speed and load requirements.
  • Lubrication: Adequate lubrication is essential to reduce friction and wear in variable speed applications. The lubricant should be selected based on the speed and temperature requirements, and regular lubrication intervals should be followed to maintain optimal performance.
  • Maintenance: Regular inspection and maintenance are important in variable speed applications to detect any signs of wear or damage. Prompt replacement of worn components and proper adjustment of the chain tension are necessary to ensure smooth and reliable operation.
  • Proper Design: The overall design of the system should consider the variable speed requirements, including factors such as load variations, acceleration, and deceleration. The selection of the duplex chain and associated components should be based on the specific application requirements to ensure durability and performance.

It’s important to consult with chain manufacturers or industry experts when designing and selecting duplex chains for variable speed applications. They can provide guidance on the appropriate chain size, sprocket selection, lubrication requirements, and maintenance practices to ensure reliable and efficient operation in variable speed conditions.

duplex chain

What are the factors to consider when selecting a duplex chain for an application?

When selecting a duplex chain for an application, several factors need to be considered to ensure optimal performance and reliability. These factors include:

  • Load Capacity: Evaluate the maximum expected load the duplex chain will need to handle. Consider factors such as shock loads, intermittent loads, and dynamic forces to ensure the chain’s load capacity meets the application’s requirements.
  • Speed: Determine the operating speed of the chain drive system. Duplex chains have specific speed limitations based on their design and construction, and selecting a chain that can safely and effectively operate at the desired speed is crucial.
  • Environment: Assess the operating environment for the presence of corrosive substances, extreme temperatures, humidity, or contaminants. Choose a duplex chain with appropriate corrosion resistance, high-temperature capabilities, or special coatings if required.
  • Alignment and Tension: Consider the alignment accuracy and tensioning methods of the chain drive system. Proper alignment and tension are critical to ensure smooth operation, reduce wear, and minimize the risk of premature failure.
  • Maintenance: Evaluate the maintenance requirements of the duplex chain. Some chains may require regular lubrication, inspection, and adjustment, while others may be self-lubricating or maintenance-free. Select a chain that aligns with the available maintenance resources and schedules.
  • Cost: Consider the overall cost of the duplex chain, including initial purchase, installation, and ongoing maintenance. Balance the cost with the desired performance, durability, and expected lifespan of the chain.

By carefully considering these factors, it is possible to select a duplex chain that is well-suited for the specific application, ensuring efficient power transmission, durability, and reliability.

duplex chain

What materials are duplex chains typically made of?

Duplex chains are commonly made of high-quality materials known for their strength and durability. The choice of material depends on the specific application requirements and the environmental conditions the chain will be exposed to. Here are some of the materials typically used in the construction of duplex chains:

  • Alloy steel: Alloy steel is a popular choice for duplex chains due to its excellent strength, toughness, and wear resistance. The alloying elements added to the steel composition enhance its mechanical properties and allow the chain to withstand high loads and harsh operating conditions.
  • Stainless steel: Stainless steel is used when corrosion resistance is a critical factor. It is highly resistant to rust, corrosion, and chemical agents, making it suitable for applications in wet or corrosive environments. Stainless steel duplex chains are commonly used in food processing, pharmaceuticals, and outdoor equipment.
  • Carbon steel: Carbon steel is a cost-effective option that offers good strength and durability. It is suitable for applications with moderate loads and operating conditions. Carbon steel duplex chains are widely used in various industrial applications.
  • Plastic or polymer: In certain applications where noise reduction, lightweight, or corrosion resistance are important, plastic or polymer materials may be used for duplex chains. These materials provide low friction, resistance to chemicals, and can operate with minimal lubrication.

The material selection for a duplex chain depends on factors such as the required strength, environmental conditions, operating temperature, corrosion resistance, and the specific demands of the application. It’s important to consult with chain manufacturers or industry experts to determine the most suitable material for a particular application.

China Standard Gearbox Belt Transmission Parts Engineering and Construction Machinery 50-2 a Series Short Pitch Precision Duplex Roller Chains and Bush Chains  China Standard Gearbox Belt Transmission Parts Engineering and Construction Machinery 50-2 a Series Short Pitch Precision Duplex Roller Chains and Bush Chains
editor by CX 2023-07-19

China Hot selling Flat Top Chain Table Plate Conveyor Chains Standard Plastic Good Price Industries High Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain with Great quality

Product Description

Flat Prime Chain Table Plate Conveyor Chains Standard Plastic Very good Cost Industries Large Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain

 

CZPT silent roller chain

The improvement of roller chains benefited from the principle of automatic producing introduced by Henry Ford. Conveyor belts and chains have been about for generations, and as Ford expanded the notion of automobile production, roller chains became well-known. Nowadays, they are utilized in factories and lumber mills to transfer objects speedily, sort, and move things vertically or horizontally. There are conveyors for other purposes, such as sorting and placing items into truck beds.

CZPT roller chain

Founded in 1890, the company is the world’s top maker of higher-overall performance roller chain techniques. The firm focuses on energy transmission, industrial manufacturing, and the aftermarket. The firm utilizes the highest high quality supplies for its chains and carefully styles, manufactures, and assembles every component. With far more than a century of experience, the company carries on to exceed customer anticipations and sector standards. This is obvious in the chain’s identify and symbol.
The organization also delivers manufacturers a complete variety of support options. These consist of on-website servicing and software engineering. Headquartered in Indianapolis, Indiana, the business supplies chain drive repair and maintenance solutions. In addition to providing best-in-course items, CZPT also gives personalized support options for any market. For much more details, visit the CZPT site. Beneath are some of the benefits of selecting a CZPT roller chain.
CZPT roller chains replicate several breakthroughs in chain technologies. Its parts are shot-peened with a high-pace iron shot to improve toughness and longevity. The chain is also factory preloaded, no require to stretch and change prematurely to tighten the chain. Eventually, a substantial-high quality CZPT roller chain will help save you time and funds. It is the most resilient roller chain on the marketplace. Though more pricey to produce, it will final more time.
There are a lot of sorts of supplies utilized to construct roller chains. Frequent components contain steel, stainless steel, and brass. The substance utilised to make the chain also plays a important role in toughness. In addition to steel, chain companies use various heat remedies for their parts. The high quality of the pitch gap fabrication, heat remedy, and shot peening of the metal impacts the tiredness toughness of the chain. The style and thickness of the website link plates are also essential in identifying tiredness toughness.

CZPT silent chain

The CZPT silent chain is an inverted equipment that removes friction in the course of articulation. It is also a non-slip resilient chain. Its design and style can be customized to fit numerous industrial apps. It characteristics a patented put on protection program like connecting hyperlinks and stainless metal elements. Below are some of its advantages. There are some pros and disadvantages right here.
The “CZPT” silent chain is pushed by a motor by means of the PS-1 capsule. The chain operates quietly, will not slip or seize everything, and needs standard lubrication to sustain peak overall performance. Large engine oil or cup grease is an ideal lubricant. The arrows marked on every url stage in the path the chain need to shift. Steer clear of employing non-solids greases.
The firm’s other goods consist of a variety of worm equipment reducers. CZPT is dedicated to delivering large-high quality items at inexpensive costs. They also manufacture miter gear reducers, plastic belts, and conveyor chains. You can get in touch with Dalton Bearing for more details on CZPT merchandise. We will aid you establish the correct remedy for your specific application. You can also get in touch with us for much more information about our merchandise line.
The CZPT Peaceful Chain range functions special “M” gauge pins with substantial area hardness. It also features advanced chain assembly technology. The firm manufactures CZPT timing chains for motorbike purposes in Japan. Its positive aspects contain sleek and sounds-cost-free transmission. Also, it decreases the measurement. Therefore, it is an exceptional selection for motorcycle engines. But be certain to seek advice from an expert before getting.

Rexnord Roller Chains

If you are looking for trustworthy hefty-obligation roller chains, you have occur to the correct place. Regal Rexnord has a total line of prestressed roller chains in all measurements and kinds, from one to multi-strand, as effectively as a vast selection of equipment. Specialty chains are also accessible, such as HV and SC chains.
Rexnord’s roller chains are obtainable in a assortment of sizes and types, like double pitch generate chains for the lengthy middle, reduced-speed apps. They are manufactured of stainless steel for corrosion resistance and are manufacturing facility lubricated for effortless routine maintenance. Rexnord’s roller chains also attribute armor pins and broad waist sidebars for additional basic safety and toughness. It will come in various types and configurations for a range of apps such as conveyors, elevators, and business sprinkler systems.

Competitor roller chain

Oil Field Roller Chains Market study report gives a extensive evaluation of the market like macro and micro traits, pricing analysis, and strategic evaluation of crucial competition. It also involves an in-depth overview of marketplace development innovations and important section identification. It also gives insights into aggressive scenarios and drivers driving the marketplace growth. It also addresses the latest developments and approaches for the future of the business.
To comprehend the aggressive landscape of the Oil Subject Roller Chains marketplace, the strengths and weaknesses of each and every top producer need to be analyzed. A single of the key measurements of a roller chain is tensile power, which establishes the ability to withstand a a single-time load just before breaking. Exhaustion energy, on the other hand, represents the optimum load that a chain can withstand above a lengthy interval of time. By comparing these two overall performance metrics, you can establish the very best brand name and kind for your particular demands.

Application of roller chain

A roller chain is a basic mechanical energy transmission system consisting of a sequence of limited cylindrical rollers linked together by facet back links and driven by gears known as sprockets. This straightforward, dependable, and efficient method is generally used to convey supplies and is excellent for several distinct apps. This kind of chain is widely utilized in conveyors and bucket elevators and is obtainable in a selection of electrical power rankings and designs.
The most frequent generate chains are the solitary-strand normal collection with energy scores ranging from .5 to one hundred kW. Alternatively, the multi-strand model is a increased performance different that gives higher electrical power capacity with no rising chain pitch or line velocity. The other is the silent chain, also acknowledged as the inverted tooth chain. It is developed to be noiseless and to remove the damaging outcomes of stretching. It rides on the teeth of the sprocket and its radius will increase as it moves. It instantly corrects slight pitch changes. It also provides sleek, lengthy-long lasting support that operates easily.
A roller chain consists of 5 standard parts: bushings, rollers, and pins. Every person website link is held together with a pin or bushing. The pin goes by means of a bushing in the internal hyperlink to stop rotation. The positive aspects of roller chains make them a single of the most effective electricity transmission and conveying alternatives. CZPT prides by itself on its knowledge and knowledge in roller chain apps. Below are some common makes use of of roller chains.
Specific programs require considerably less than ideal roller chain performance. To fulfill these problems, manufacturers supply a variety of options. A self-lubricating chain can be used to preserve the chain thoroughly clean and reduce dust. Oil-contaminated chains can also be used for unique apps. Other supplies, such as stainless steel, can help retard corrosion and increase the put on resistance of the chain. In addition, they can be used in a selection of environments, this sort of as meals processing machinery.

China Hot selling Flat Top Chain Table Plate Conveyor Chains Standard Plastic Good Price Industries High Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain     with Great quality